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欧洲印刷工厂如何对设备进行周期保养
作者:admin 来源:http://www.sdhzyw.com 发布时间:2019-5-23 15:02:21 浏览次数:351
在印刷业,欧洲的印刷工艺是公认比较出色的,济南书刊杂志印刷组织了部分人员参观学习了欧洲的印刷工厂,下面我们就看一下他们在欧洲印刷工厂的所见所闻!
In the printing industry, the printing process in Europe is generally recognized as excellent. Jinan magazine printing organized some people to visit and study the printing factories in Europe. Now let's see what they saw and heard in the printing factories in Europe.
在欧洲进厂时,管理就对员工说“厂房是脸,设备是眼”、“爱护设备就要像爱护自己的眼睛一样”等,以让员工在头脑中首先树立爱护设备的观念。在生产过程中,操作人员要时刻关注设备状态,巡检供纸部、印刷单元、折页部分、电柜、水箱和压缩机、弯板打孔机、其他辅机等是否有异常,一旦发现异常,应及时停机、随时查找原因、排除故障,将故障扼杀在萌芽状态。
When entering the factory in Europe, the management will say to the employees, "Factory is face, equipment is eye", "Care for equipment is like care for their own eyes" and so on, in order to let the employees first set up the concept of care for equipment in their minds. In the production process, operators should always pay attention to the status of equipment, patrol the paper supply department, printing unit, folding part, cabinet, water tank and compressor, bending plate puncher, other auxiliary machines and other abnormalities. Once abnormalities are found, they should stop the machine in time, find out the causes at any time, eliminate the failure, and strangle the failure in the budding state.
他们设备日常维护保养工作在以下几部分严格要求:
Their daily maintenance of equipment is strictly required in the following parts:
1:每天早上机长在开机前,要检查印刷设备的观察视窗、液晶屏和控制台是否有异常。
1: Every morning before the computer starts, the captain should check whether there are any abnormalities in the viewing window, LCD screen and console of the printing equipment.
2:在生产过程中,操作人员衣服的袖口、下摆应扣紧,操作人员应穿软底球鞋,不允许在设备踏板上堆放杂物(如油墨桶、油壶、洗车水和等),在打开挡板机罩时应轻拉轻放,不允许抛扔工具。
2: In the production process, the cuffs and hems of the operator's clothes should be fastened, the operator should wear soft-soled sneakers, and no sundries (such as ink buckets, oil kettles, car wash water, etc.) should be stacked on the equipment pedals. When opening the baffle hood, the operator should be gently pulled and placed, and no tools should be thrown.
3:检查墨斗上的挡片是否按紧顶死,以避免印刷过程中出现漏墨现象,导致印刷设备的侧壁堆积油墨。

3: Check whether the block on the ink bucket is pressed tightly to avoid ink leakage during printing, resulting in ink accumulation on the side wall of the printing equipment.

济南书刊杂志印刷

4:检查橡皮滚筒、印版滚筒的清洁状态。在早上没有生产之前,厂房往往比较安静,这时候应该低速运转设备,检查是否有异常声音,仔细听每个印刷单元的气路,检查气管是否有老化开裂、气缸漏气的现象。很多印刷企业都不重视气路漏气的问题,他们往往忽略了气路漏气不仅会加速气泵老化,还会造成生产中水路、墨路合压不到位,更终影响印品质量。
4: Check the cleanliness of rubber drum and plate drum. Before production in the morning, factory buildings are usually quiet. At this time, low-speed running equipment should be checked for abnormal sounds, carefully listen to the air passage of each printing unit, check whether there are aging cracks in the air duct and leakage in the cylinder. Many printing enterprises do not pay attention to the problem of air leakage. They often neglect that air leakage not only accelerates the aging of air pumps, but also causes the inadequate combination of water and ink in production, which ultimately affects the quality of printing.
5:每天严格按照操作手册进行日保养,做到认真细致,对加油点、清洁点做到一丝不苟,不要因为生产而忽略保养或者敷衍了事。
5: Daily maintenance should be carried out in strict accordance with the operation manual every day, so as to be careful and meticulous, and meticulous in filling and cleaning points. Do not neglect maintenance or perfunctory things because of production.
6:每天下班前,要对设备进行全面清洁,清洗墨路和水路的胶辊、印版滚筒、橡皮滚筒,拆除每个印刷单元的墨斗片基,清洁肩铁、刮墨刀。某印刷企业的墨斗片基用了三天,才拆除清洗,殊不知这样容易造成墨斗片基磨透,使得油墨流到墨键电机上,造成油墨调节失灵,设备难以正常运转。
6: Every day before leaving work, the equipment should be thoroughly cleaned. The rubber rollers, printing plate drums and rubber drums of ink roads and waterways should be cleaned. The ink bucket base of each printing unit should be removed, and shoulder iron and ink scraper should be cleaned. It took three days for the ink bucket base of a printing enterprise to be removed and cleaned, but it was easy to cause the ink bucket base to wear through, making the ink flow to the ink key motor, causing the ink regulation failure, and making the equipment difficult to operate normally.
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Thank you for your reading and watching. The wonderful content of this article comes from the printing of Jinan books and magazines. We will continue to present more wonderful contents for you. For more details, please click: http://www.sdhzyw.com.